Screw Gauges Explained
Screw Threads
Alright, let’s be upfront about this – I’m not a screw thread expert.
I trained as an electronics engineer, and these days I’m basically a glorified guitar tech. So if you’re looking for a deep-dive into screw engineering? I might not be your guy. But if we’re talking guitar screws? That, I’ve seen plenty of.
So, this guide is entirely based on what I’ve seen work in guitars. It’s not universal screw gospel – just one tech’s take.
The Basics – Gauge vs Metric
Screws, much like wire (which I am more comfortable with), are made in two basic systems:
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Gauge (Imperial) – the older, slightly awkward system still commonly used for wood screws.
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Metric – the more straightforward system, which became the standard for machine screws and bolts.
And right away, that gives us our first headache.
Because while metric won out for machines and bolts, gauge sizes have stubbornly stuck around for wood screws – especially in guitars.
So when you're digging through scratchplate screws or bridge mounting screws – chances are, you're dealing with gauged wood screws, not metric.
A Quick Note on Measurements
Yes, gauge screws are “Imperial” in origin – but I’m not. I think in millimetres, and I’ll be sticking with those for most measurements.
But don’t worry – I’ll include common gauge equivalents in both fractions and imperial decimals, just to keep everyone on the same page.
Screw Gauge |
Head diameter (mm)
Approximately |
Shank/thread diameter (mm)
Approximately |
0000 |
2.74 |
1.37 (0.054″) |
000 |
2.89 |
1.44 (0.057″) |
00 |
3.04 |
1.52 (0.060″) |
0 |
3.20 |
1.60 (0.063″) |
1 |
3.35 |
1.67 (0.066″or 1/16”) |
2 |
4.06 |
2.03 (0.080″or 5/64”) |
3 |
4.77 |
2.38 (0.094″or 3/32”) |
4 |
5.48 |
2.74 (0.108″or 7/64”) |
5 |
6.19 |
3.09 (0.122″or 1/8”) |
6 |
6.60 |
3.30 (0.136″ r 9/64”) |
7 |
7.62 |
3.81 (0.150″) |
8 |
8.33 |
4.16 (0.164″) |
9 |
9.04 |
4.52 (0.178”) |
10 |
9.75 |
4.87 (0.192″) |
11 |
10.46 |
5.23 (0.206″) |
Sizing Examples – Wood vs Metric
So, let’s say you need a wood screw with a 2.4 mm thread and a 4.8 mm head.
What you're after is a #3 screw.
Simple as that.
You’ll probably see it listed as:
Same thing – a gauge 3 screw, just in different lengths depending on your needs.
Metric Screws – Much Simpler
Metric screws are way easier to read.
They’re normally written as M followed by the diameter of the thread, in millimetres.
At the risk of insulting your intelligence, here's a handy table:
| M Number |
Thread Diameter |
Head Size / Spanner Size* |
M2 |
2mm |
4mm |
M2.5 |
2.5mm |
5mm |
M3 |
3mm |
5.5mm |
M3.5 |
3.5mm |
6mm |
M4 |
4mm |
7mm |
M5 |
5mm |
8mm |
M6 |
6mm |
10mm |
M7 |
7mm |
12mm |
Limits and Head Size Weirdness
Both gauge and metric screw systems go way up into massive diameters – but we’ll keep things grounded in the realms of guitar hardware for now.
You might’ve noticed I included head size / spanner size in the table above. That’s generally useful if you’re dealing with hex head bolts…
But! That column becomes basically useless if you’re looking at other head styles.
Take the five different M3 screws I’ve got in front of me right now – fillister, hex socket cap, round, pan, and oval head. They’re all M3, but their head sizes vary by about 0.5 mm. There’s no standardisation across head styles.
I’ve no idea why the metric system didn’t lock down head diameters the way the imperial/gauge system did. But… it didn’t. So here we are.
A Rough and Ready Rule
So, without diving into the deep end of screw classification – here’s a rule of thumb:
Then chances are very high that it’s an Imperial/Gauged screw.
Doesn’t matter where the guitar was made – US, Korea, Indonesia, Japan – wood screws = gauge sizes, almost universally.
When Things Get Bolt-Shaped
Now, if you’re dealing with something that isn’t pointy – like a screw that threads into metal, plastic, or a pre-tapped hole – we’re in “bolt” territory.
(I know, guitars don’t use many true bolts, but you get me – screws that act like bolts.)
In these cases:
-
Threaded inserts, like:
-
Humbucker legs
-
Humbucker bobbins
-
Bridge saddles
-
Truss rods
-
Nuts
You could be dealing with Imperial or Metric threads.
And here’s the kicker – there’s no consistent logic.
Want an Example?
I’ve got:
Both made in the same factory.
Both found on Epiphone Les Pauls over the years.
So… which is right?
Answer: yes.
They both are. And that’s the frustrating part – even big names like Gibson® and Squier® mix and match Imperial and Metric threads depending on the model, year, and even the batch.
I’ve seen metric threads on Gibsons, and imperial threads on Squiers made entirely in metric-tooling factories. There’s no reliable pattern.
The Only Real Advice?
Learn how to measure screws.
Seriously – a good pair of digital calipers will save you hours of trial and error. They’re cheap, accurate, and easily precise enough for guitar tech work.
What Does UNC / UNF / Coarse / Fine Mean?
This doesn’t really come up with wood screws – but the terminology is still valid.
That said, no one really bothers to measure it when dealing with wood screws. Why?
Because:
-
Wood screws are cutting their own thread into the timber as they go.
-
You’re not mating them to a pre-threaded hole.
-
So whether the thread is a bit coarse or a bit fine – it doesn’t really matter.
But when you get into the world of machine screws and bolts, thread pitch becomes critical.
Why?
Because now, your male and female parts need to mesh perfectly. If the threads don’t match, you’re either stripping the hole, damaging the screw, or it just won’t go in at all.
UNC vs UNF (Imperial System)
In the Imperial (or Unified Thread Standard) world, you’ll see:
They refer to how tightly spaced the threads are:
You’re unlikely to come across these markings on guitar parts unless you’re digging into something unusual like an old-style truss rod nut or a boutique bridge post, but they do exist in some areas of hardware.
Metric Threads – Much Simpler
Metric wins the simplicity prize here again.
Metric threads are specified with pitch, and pitch is just the distance between the peaks of each thread, measured in millimetres.
For example:
Like with UNC/UNF, metric also comes in:
So:
So, What Do You Need to Know?
-
If you’re messing with wood screws, don’t sweat thread pitch too much.
-
If you’re dealing with a machine screw, bolt, or anything that screws into metal or plastic, pitch matters.
-
Imperial hardware? You might see UNC or UNF – try not to mix them.
-
Metric? Easy – just check the pitch, usually written right there in the size.
Diameter |
Coarse Pitch |
Fine Pitch |
1 |
0.25 |
0.2 |
2 |
0.4 |
0.25 |
2.5 |
0.45 |
0.35 |
3 |
0.5 |
0.35 |
3.5 |
0.6 |
0.35 |
4 |
0.7 |
0.5 |
5 |
0.8 |
0.5 |
6 |
1 |
0.75 |
7 |
1 |
0.75 |
8 |
1.25 |
1 or 0.75 |
Metric Threads – Lovely, But Still a Bit Silly
Now, I’ll be honest – I love the metric system. It’s clean, logical, easy to understand, and in most situations, it lets us be far more precise.
But even I’ll admit – measuring the gaps between threads (that is, the pitch) is... stupid.
Thankfully, in the world of guitars, it doesn’t come up that often. That’s because we’re usually limited by what the screw is intended for – not some abstract engineering spec.
For example:
-
M3 humbucker pole screw? → Coarse pitch (standard M3)
-
M3 humbucker height screw? → Fine pitch (yes, really)
And yeah, that’s a bit silly – but since you’d never use one for the other (wrong length, wrong function, wrong everything), it sort of works itself out.
Imperial Threads – A Bit More Fiddly, But Surprisingly Sensible
Imperial (Unified) threads follow a similar naming system, using:
-
UNC → Unified National Coarse
-
UNF → Unified National Fine
-
UNEF → Unified National Extra Fine (you’ll never see this on a guitar)
Now, instead of measuring the gap between threads like metric, Imperial pitch is based on:
How many threads there are per inch of screw length.
So, say you’ve got a screw that has a 1-inch threaded section, and you count 40 threads across that inch?
That's 40 threads per inch, or 40 TPI.
Measure the outer diameter of that thread – let’s say it’s 3.175 mm (which is ⅛" or roughly #5 gauge) – and now you’ve got:
#5-40 UNC
Wait, That Sounds Complicated…
And yeah, it can be. But the Imperial system, weirdly, knows its own limits.
Here’s the nice bit:
So for guitar work?
You can mostly ignore pitch, because:
And wood screws? They might technically fall into UNC/UNF sizing, but in reality – they don’t follow those rules, and nobody measures them that way. Their threads are made for cutting into wood, not mating with pre-cut threads, so standardisation doesn't matter nearly as much.
| Gauge |
UNC |
UNF |
No. 0 |
N/A |
80 TPI |
No. 1 |
64 TPI |
72 TIP |
No. 2 |
56 TPI |
64 TPI |
No. 3 |
48 TPI |
56 TPI |
No. 4 |
40 TPI |
48 TPI |
No. 5 |
40 TPI |
44 TPI |
No. 6 |
32 TPI |
40 TPI |
No. 8 |
32 TPI |
36 TPI |
No. 10 |
24 TPI |
32 TPI |
No. 12 |
24 TPI |
28 TPI |
And that about covers threads I think, atleast in the ideal – wood screws are much simpler then machine screws/bolts, and if you’re working with “bolts” , a set of digital callipers and an imperial thread gauge are really helpful to figure out what your need.
Guitars Are Weird
Let’s be honest — guitars are weird.
Now, this probably isn’t just a guitar thing. I’m sure carpenters, joiners, aircraft fitters, nuclear engineers, and model railway enthusiasts all over the world would say the same about the screws they deal with daily.
These measurements — these tidy little “truths” about screw threads and standards — are all great in theory. But in the real world?
It’s all very precise on paper — but guitars? They just don’t need screws to be that exact.
“Close Enough” Is Usually Right
So, if you’re measuring a mystery screw and trying to figure out what size it is, remember:
Close enough is probably good enough.
Example:
You measure a wood screw and get 2.1 mm thread diameter, with a 3.9 mm head.
That doesn’t match the official spec for a #2 screw exactly…
But it’s clearly not a #1, and it’s not a #3 either.
And the chance of it being a metric wood screw? Almost zero.
So… it’s probably a #2.
The Great Factory Curveball
All that theory I’ve written above?
It’s all true, and widely accepted across engineering and manufacturing.
Except — and here’s where it gets fun — screw factories didn’t get the memo.
The small, specialist factories making guitar screws?
They only speak metric.
Even if the screw should be a #3, it’ll often be invoiced as 2.5mm, or M2.4, or even just 2.6mm pan head, depending on what mood the production team were in that day.
It’s not that they’re wrong — it’s just that Imperial sizing is such a foreign concept in places like China, Japan, and Korea, that it’s easier for them to round everything to metric.
A Real-World Example (a.k.a. Why I Drink Tea Before Opening Screw Deliveries)
Sitting on my desk right now are four boxes of screws — all meant to be #3s.
They’re all 2.4-ish mm in diameter. They all have heads around 4.2 mm.
They’re the same screw, for all practical purposes.
But here’s what the invoices say:
Same sizes, officially, but, four different descriptions. Because at factory level, everything gets metric-ified, and as soon as we convert, we introduce errors... essentially.
No one’s worrying about matching it to a TPI chart or a gauge system from a century ago.
So… What Do You Actually Do?
Thankfully, in the real world, it’s not quite so mad.
Once you figure out:
-
Is it a wood screw or a machine screw?
-
Is it going into timber, metal, or plastic?
-
Is it probably Imperial or Metric, based on the guitar/part?
You can usually narrow things down quickly and confidently.
Threads and Heads Are (Almost Always) Over or Undersized
I touched on this earlier — but let me double down on it:
Screws, nuts, bolts, threads, heads — they’re rarely the exact size they’re supposed to be.
They’re close enough that it almost never matters in practice…
But trust me — the factories making guitar screws are not working to the kind of tight tolerances you or I might expect.
And you know what?
They’re right.
We’re wrong.
Metric Screws – The “Nominal Size” Lie
When you see a metric screw labelled as M3, M4, or M5 – the “M” stands for nominal diameter. That’s the theoretical, “on-paper” measurement.
But in reality?
-
An M3 screw might measure 2.8 mm across the male thread.
-
An M5 might come in around 4.75 mm.
-
On the female side (like nuts or threaded holes), they’ll usually be slightly under the nominal too.
So don’t expect your calipers to read a perfect 3.00 mm on an M3 screw.
Undersized male threads and oversized female threads are completely normal – especially in the guitar world.
Imperial Screws – “Ballpark” Is the Name of the Game
Imperial sizing isn’t much more precise, to be honest — and that’s fine.
Because most of these small screws are being converted to metric somewhere along the supply chain, it’s not uncommon to see things like:
And here’s the twist:
It might actually be 2.6 mm!
But in reality? That’s probably just a #3 screw with a slightly fatter thread.
And if it’s only 0.2 mm out? That’s well within the “don’t worry about it” zone.
So What Should You Do?
Knowing your screw gauges is a fantastic starting point.
But when in doubt?
Check the actual dimensions.
We list the most accurate, real-world measurements for every screw we stock right under the Specifications tab.
No guesswork, no conversions, no theory — just the numbers that matter when you’re holding a guitar and trying to make something fit.